双工位低压铸造机
SKU:0012
产品详情
特点/CHARACTERISTIC
1. 在密封的熔炉中,金属液体在干燥的压缩空气作用下,使金属液沿着升液管自下而上地经浇道,流入型腔,冷却成型,具有低湍流度和完全受控的注入铸造过程。
2. 低压铸造机适用于卫浴附件、龙头、水表和阀门等黄铜铸造。
3. 为了满足客户的需求,我们可提供单工位、双工位,一个或三个升液管配置的西门子控制编程的全系列设备。
1. In low pressure casting process molten metal is filled directly from the holding or casting furnace into the dies and sand mould from below, with low turbulence and an absolutely controlled filled casting process.
2. Low pressure die casting machines for brass for the casting of sanitary fittings, faucets, water meter or valve bodies.
3. To fulfill the different capacity requirements, a full range of machines with one or two manipulators and one, two or three riser tubes can be supplied. We deliver the machines with freely programmable siemens control.
优势/ADVANTAGES
Ⅰ. 提高生产效率,提高产品品质
1. 一模多出;
2. 降低铜合金的烧损率;
3. 充型时气体、杂物的卷入少;
4. 一人操作,节省铸造成本;
5. 不受操作者熟练程度的影响;
6. 低压铸造机生产的产品更适用于机器人打磨系统。
Ⅱ. 人机界面
1. 人体工学设计的工作台;
2. 改善铸造环境,减少烟尘、高温和意外危险。
Ⅲ. 高质量高精度铸件;
1.自动铸造;
2.采用从下往上的浇注方式,可以有效防止充型过程中二次氧化造成铸件夹渣问题。
Ⅰ. Cost-efficient production
1. Multiple cavity dies
2. Reduced melting loss
3. Increased yield (less circulating material)
4. One-man operation
5. Cost savings in subsequent stages of manufacture
6. For robotic grinding low pressure die casting is a must
Ⅱ. Humanization of the workstation
1.Ergonomic design of the workstation
2.Minimizing of smoke, heat, noise and danger of accidents
Ⅲ. High quality castings and high-precision repeatability
1. Automated casting
2. Oxide inclusions in the casting are prevented by feeding metal from inside the melt through the riser tube
LPDC5540S-2
龙门式双工位低压铸造机
Two Manipulators Low Pressure Die Casting
Machine
全自动机器,两个机械手安装在同心旋转装置上、一个熔炉,为铸件提供高质量、高效率的生产。
1) 班次产能:平均700模/8小时;
2) 本机具有完整低压压铸过程的自动化操作,换模时间短且运用灵活,非常适合于大批量的铸件生产;
3) 特点:
A. 2个机械手独立操作,参数可独立编辑,可同时工作或者一个换模的同时另一个进行正常生产;
B. 手动放置砂芯;
C. 最大模具尺寸:600 x400x240
mm;
D. 快速换模;
E. 简单的电炉控制系统;
F. 石墨槽冷却模具;
G. 不同的铸件有独立的卸料方式;
H.
最大融化率700Kg/小时,相当于一个人同时操作两台机器;
I.
采用伺服电机驱动,高精度,性能稳定,效率高。
Fully automatic machine with two
manipulators mounted on a rotary turning device and one furnace for the
cost-effective production of high-quality casting products.
1) Capacity
per shift (8 hours): approx. 760
castings
2)Fully automation of the low-pressure
die-casting process, short mold change time and flexible application, which is
very suitable for mass casting production;
3) Specifications
A. 2 manipulators on a rotary device, operated
independently. Operating Parameters can be edited independently. Two
manipulators either work at the same time; or one set changes the die, or the
other set is under maintenance.
B. Manually setting of the cores
C. Max die dimensions: 600 x400x240 mm
D. Quick die change flanges
E. Simple furnace control electrics
F. Die cooling and coating in a blackwash bath
G. Different die castings are equipped with
separated feeders, graphite baths and manipulators.
H. Large furnace melting rate, capacity is
up to 700kg/h, for the operation with 2 manipulators working together.
I. Drive by servo motor, with high
precise, stable and efficiency performance.
技术参数
TECHNICAL PARAMETERS
Code
|
BASIC EQUIPMENT
|
Items
|
Parameters
|
1
|
基本参数
|
Equipment Size: L*W*H 尺寸
|
7000*6000*3960mm
|
2
|
Total Weight 总重量
|
18T
|
3
|
Total power 总功率
|
180KW
|
4
|
Voltage 电压
|
380V
|
5
|
Casting die模具
|
Max. Die Dimensions 模具最大尺寸
|
600*400*240mm
|
6
|
Max. Die Thickness 模具最大厚度
|
2*120mm
|
7
|
Max. Die Opening stroke 最大开模行程
|
370mm
|
8
|
Max. Die Weight 最大模具重量
|
180KG
|
9
|
Max. force of die closing 最大合模力
|
1500KG
|
10
|
Max. force of ejector 最大脱模力
|
500KG
|
11
|
Max. die ejector stroke 最大脱模行程
|
45mm
|
12
|
Furnace 炉子
|
Melting rate 炉子熔率化
|
700KG/H
|
13
|
Capacity容量
|
2800KG
|
14
|
Inductors感应圈
|
2*80KW
|
15
|
Hydraulic液压
|
Power 电机功率
|
7.5KW
|
16
|
Rated pressure 额定工作压力
|
8Mpa
|
17
|
Hydraulic fluid temperature 液压油温
|
≤52 ℃
|
18
|
Cooling system 冷却水
|
Water PH值
|
7-8.5
|
19
|
Pressure 压力
|
3-5bar
|
20
|
Temp. 水温
|
20±2 ℃
|
21
|
Flow 流量
|
≥300L/Min ≤600L/Min
|
22
|
Air pressure 气压
|
Compressed air pressure驱动压力
|
0.5-0.6Mpa
|
23
|
Compressed air consumption用气量
|
15㎥ /H
|
24
|
Gas煤气
|
Pressure 压力
|
0.5 bar
|
25
|
Flow流量
|
0.225 m3 / h
|